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Comprehensive Processing

Complete Plastic Processing Solutions

Transform plastic waste into high-value recycled materials with our advanced processing solutions. From contaminated waste to premium-grade pellets, our integrated systems handle the complete processing chain with maximum efficiency and quality output.

98%+ Cleanliness Level
5000 kg/hr Capacity
Multi-Polymer Processing
Automated Quality Control
Processing Technologies

Advanced Plastic Processing Systems

Comprehensive range of technologies for processing all types of plastic materials

Plastic Types

Complete Polymer Processing Range

Specialized processing solutions for all types of plastic polymers

PET
PET Bottles

Beverage bottles, food containers

Recovery Rate: 95%
Output Quality: Food Grade
HDPE
HDPE Containers

Milk jugs, detergent bottles

Recovery Rate: 92%
Output Quality: Industrial Grade
PP
PP Packaging

Food containers, caps, films

Recovery Rate: 90%
Output Quality: High Grade
PS
PS & Mixed

Disposables, foam, mixed plastics

Recovery Rate: 85%
Output Quality: Commercial Grade
Process Flow

Complete Processing Line

Step-by-step transformation from waste plastic to high-quality recycled pellets

1
Collection
Waste plastic intake
2
Sorting
Optical separation
3
Shredding
Size reduction
4
Washing
Contamination removal
5
Drying
Moisture removal
6
Pelletizing
Final product
Washing System
  • Hot & cold washing
  • Friction washing
  • Chemical treatment
  • Float-sink separation
  • 98%+ contamination removal
Optical Sorting
  • NIR technology
  • Color recognition
  • Polymer identification
  • AI-powered sorting
  • 99.5% accuracy rate
Pelletizing System
  • Twin-screw extruders
  • Underwater pelletizing
  • Temperature control
  • Uniform pellet size
  • Premium quality output
Quality Control

Rigorous Quality Assurance

Advanced testing and quality control systems ensure premium recycled plastic output

Material Testing

Comprehensive material analysis

Real-time
Analysis
Purity Control

Contamination detection

99.9%
Purity Level
Process Monitoring

Continuous parameter tracking

24/7
Monitoring
Certification

International standards compliance

ISO
Certified

Quality Testing Parameters

Physical Properties
  • Melt Flow Index: ±2% tolerance
  • Density: ±0.01 g/cm³
  • Moisture Content: <0.1%
  • Pellet Size: 2-4mm uniform
Chemical Analysis
  • Polymer Purity: >99.5%
  • Ash Content: <0.1%
  • Heavy Metals: <10 ppm
  • Volatile Organic: <0.05%
Economic Benefits

Profitable Plastic Processing

Transform plastic waste into valuable products with excellent return on investment

Revenue Streams
  • PET Pellets: $800-1200/ton
  • HDPE Pellets: $600-900/ton
  • PP Pellets: $700-1000/ton
  • Average Revenue: $750/ton
Operating Costs
  • Raw Material: $100-200/ton
  • Energy: $80-120/ton
  • Labor & Maintenance: $50-80/ton
  • Total Costs: $250/ton
Profitability
  • Gross Margin: $500/ton
  • Margin %: 67%
  • ROI Period: 2-3 years
  • Annual ROI: 35-50%

Ready to Start Plastic Processing?

Transform your plastic waste into high-value recycled materials with our advanced processing solutions. Get a complete system designed for your specific requirements.

Free Process Assessment
Custom Line Design
Training & Support
Quality Guarantee