Tetra Pak Recycling Solution - Advanced Composite Packaging Processing | Hongxin Machinery
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Tetra Pak Recycling Solution

Advanced Recycling Technology

Tetra Pak Recycling Solution

Our advanced Tetra Pak recycling solution efficiently processes aseptic packaging materials, separating paper fibers, aluminum foil, and polyethylene layers with industry-leading efficiency rates. Transform composite carton waste into valuable raw materials.

The system utilizes specialized pulping technology combined with mechanical separation processes to achieve maximum material recovery while maintaining high purity levels for each separated component.

95%+ Separation Efficiency
Industry-leading performance
Three Material Streams
Paper, Aluminum, Plastic
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Tetra Pak Recycling Line
5-50 tons/day
Processing Capacity
Solution Features

Advanced Tetra Pak Processing Technology

Complete separation of composite packaging materials with maximum efficiency and quality

Precision Shredding

Advanced shredding system reduces Tetra Pak cartons to optimal size (20-30mm) for efficient processing while maintaining material integrity.

Pulping Technology

Specialized alkaline pulping process separates paper fibers from aluminum and plastic layers while maintaining fiber quality for high-value applications.

Aluminum Recovery

Eddy current separation technology efficiently recovers aluminum foil with 92-95% purity for remelting into aluminum ingots.

Plastic Washing

Multi-stage washing system removes contaminants from plastic films, producing clean LDPE/HDPE mix suitable for reprocessing.

Advanced Screening

High-efficiency screening system ensures complete separation of paper fibers from reject materials with minimal fiber loss.

Automated Control

PLC-based automation system with touch screen interface ensures consistent operation and optimal separation performance.

Processing Steps

Complete Tetra Pak Recycling Process

Six-stage process ensuring maximum material recovery and quality

1
Material Feeding

Tetra Pak cartons fed into shredding system

2
Shredding

Size reduction to optimal processing dimensions

3
Pulping

Alkaline pulping separates paper fibers

4
Screening

Paper fiber recovery and cleaning

5
Separation

Aluminum and plastic material separation

6
Final Processing

Washing, dewatering, and packaging

Output Materials

Valuable Recovered Materials

Three high-quality material streams ready for reprocessing

Paper Fiber

85-90%
Recovery Rate
98%+
Purity Level
Applications:

Tissue paper, corrugated boxes, paper products

Aluminum Foil

92-95%
Recovery Rate
95%+
Purity Level
Applications:

Aluminum ingots, industrial applications

Plastic Film

88-92%
Recovery Rate
90%+
Purity Level
Applications:

Plastic pellets, new packaging materials

Performance Data

Industry-Leading Performance

Proven efficiency and quality in Tetra Pak recycling operations

95%
Separation Efficiency

Overall material separation rate

50
Tons/Day Capacity

Maximum processing capacity

98%
Paper Purity

Recovered paper fiber quality

24/7
Operation Time

Continuous automated operation

Technical Data

Complete System Specifications

Detailed technical parameters for optimal system design

System Specifications

Processing Capacity: 5-50 tons/day
Separation Efficiency: 95%+
Paper Recovery: 85-90%
Aluminum Recovery: 92-95%
Plastic Recovery: 88-92%
Water Consumption: 8-12 m³/ton
Power Consumption: 450-650 kWh/ton
Automation Level: Fully Automated

Main Equipment Components

Tetra Pak Shredder

Size reduction to 20-30mm

5-50 tons/day
Pulping System

Fiber separation and cleaning

High efficiency pulping
Screening Equipment

Paper fiber recovery

Multi-stage screening
Eddy Current Separator

Aluminum foil recovery

92-95% purity
Washing System

Plastic film cleaning

Multi-stage washing
Dewatering System

Moisture removal

High efficiency drying
Applications

Ideal for Various Industries

Packaging Companies

Process returned and damaged Tetra Pak containers for material recovery

Recycling Facilities

Specialized processing of composite packaging waste from municipal collection

Paper Mills

Recover high-quality paper fibers for tissue and packaging production

Waste Management

Convert packaging waste into valuable secondary raw materials

Benefits

Economic & Environmental Benefits

Revenue Generation

Multiple revenue streams from paper, aluminum, and plastic sales

Environmental Impact

Reduce landfill waste and carbon footprint significantly

High Quality Output

Premium grade materials suitable for high-value applications

Low Maintenance

Robust design with minimal maintenance requirements

Success Stories

Proven Results Worldwide

Real installations delivering exceptional performance

European Recycling Plant
Germany | 2023
30 T/D
Capacity
96%
Efficiency

Processing mixed Tetra Pak waste from municipal collection with excellent separation results and high-quality output materials.

Asian Paper Mill
South Korea | 2023
20 T/D
Capacity
94%
Efficiency

Integrated solution for paper mill waste processing, recovering premium paper fibers for tissue paper production.

Latin American Facility
Mexico | 2024
15 T/D
Capacity
95%
Efficiency

Complete recycling solution for beverage packaging waste, generating significant revenue from all three material streams.

Ready to Start Your Tetra Pak Recycling Project?

Transform your composite packaging waste into valuable materials with our proven Tetra Pak recycling solution. Join successful facilities worldwide processing millions of cartons annually.

Free Process Assessment
Custom System Design
Complete Installation
Training & Support
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Hongxin

Leading manufacturer of paper-plastic separation equipment and recycling solutions since 2004. Committed to environmental sustainability and innovative technology.

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Xinyi City, Jiangsu Province, China info@hongxinepm.com sales@hongxinepm.com +86-198-1919-9488 +86-180-2058-6341 (WhatsApp)
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Our Specialties

Core Products

Paper-Plastic Separation Equipment

Processing

Plastic Granulators & Shredders

Solutions

Complete Recycling Systems
Certifications
ISO 9001 CE Certified SGS Verified
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